Vacuum press for forming Solid Surface TVG Special

Prasa próżniowa do Solid Surface z piecem do wysokich elementów

Description

The vacuum-membrane press with pneumatically lifted membrane is designed for heating and forming thermoformed materials, e.g. solid surface (CORIAN, HI-MACS, STARON, KERROCK, LG. PLEXI and others), which can be formed into any shape after heat treatment. Equipped with a heating system that allows you to shorten the gluing time and increase production efficiency. The TVG series vacuum presses are intended for small and large production plants.

Area of aplication

  • Covering simple and shaped elements with natural veneer (doors, frames, chairs, tables, furniture, coffins)
  • Veneering elements with HPL laminates in 2D format (kitchen worktops, window sills)
  • Ironing of structural surfaces (stone veneer, decorative mats)
  • Production of elements using the sandwich-sandwich method (columns, semicircles, flat surfaces)
  • Wrapping the cockpit elements in the car with leather (dashboard, gear stick, etc.)
  • Forming mineral-acrylic solidsurface boards, e.g. Corian, Staron, Hi-Macs, etc.
  • Molding of thermoplastic plastics

Construction

  • Solid welded structure, powder coated
  • Equipped with an electronic vacuum control system, which will allow us to automatically operate the pump with a buffer tank, it allows you to save electricity by turning off the pump after reaching the set vacuum value.
  • Electronic heating system with a PID controller with an air mixer in the dome will allow us to heat the press up to 80°C
  • Built-in silicone membrane
  • Heating furnace with anodized aluminum plates
  • Two-sided heating, independent up to 200°C
  • Equipped with two pneumatic actuators for lifting the membrane with a heating dome
  • Press table top made of HPL board, optional aluminum top
  • Built-in vacuum pump -0,9 bar (9000) kg / m2
  • Built-in 25 liter buffer tank
  • The upper heating dome is made of aluminum

Technical data

Working field size (length x width), mm: 2850 х 1350 2850 x 1550
Maximum height of the workpiece with a width of 500mm in the center of the field 500mm 550mm
Dimensions of pneumatically lifted plate heating furnace 2000×1000 2000×1000
Silicone membrane 800% temperature max.: 220 220
Heater power, kW: 6kW + termoobieg 6kW + termoobieg
Pump power, kW: 1,25 1,25
Vacuum pump capacity, m3/h: 40 40
Working vacuum, kg/сm2 (bar): – 0,85 – 0,85
Cover level: IP53 IP53
Noise level, Db: < 70 < 70
Voltage, V: 3P 400 50Hz 3P 400 50Hz
Machine dimensions, mm :
lenght
width
hight(operating)		 3500
1600
2200(3100)		 3500
1800
2200(3100)
Weight, kg: 1150 1250

Warranty

We provide 1-year warranty on the device.

Configuration according to customer's wishes

Optionally, the machine can be configured according to the customer’s wishes, e.g .:

  • enlarged dimensions of the machine (e.g. 4100×1850)
  • workpiece height.
  • aluminum worktop or version with a heated worktop.
  • system of smooth diaphragm tension adjustment.
  • 2 or 3mm silicone membrane.
  • increased maximum operating temperature of the dome.
  • installed system for quick cooling of thermoplastic elements through fans in the dome or version of the machine without a heating dome for unforced cooling.
  • increased capacity of the vacuum pump.
  • built-in controller for automatic operation.
  • an overview window of the pressing process with lighting installed in the dome.

Photo of TVG-300 HV Special

  • 2D 3D vacuum thermoforming of mineral-acrylic plates (solid surface) – a separate oven is required to heat the solid surface
  • Production: sinks, washbasins, bathtubs, window sills, etc.
  • Graphics sublimation into various materials: wood, metal, solid surface, glass, etc.

TVG-300 HVK Special - Comfort version

Additional advantages of the HVK- Special model:

  • Independent lifting and lowering of the heating dome (important when forming a solid surface, the dome remains in the upper part).
  • The furnace is suspended under the table (no need to bend down, the bottom shelf of the furnace slides forward, hands-free operation with a pneumatic pedal)
  • Mobile control panel

Video